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Journal of Drug Delivery and Therapeutics
Open Access to Pharmaceutical and Medical Research
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Open Access Full Text Article Review Article
Oral Dissolving Films: A Comprehensive Review on Recent Perspectives and Current Approach to Effective Drug Delivery
Department of Pharmaceutical Sciences, Rakshpal Bahadur College of Pharmacy, Bareilly, U.P., India, 224001
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Article Info: __________________________________________ Article History: Received 21 January 2022 Reviewed 26 February 2022 Accepted 02 March 2022 Published 15 March 2022 __________________________________________ Cite this article as: Saxena A, Singh T, Oral Dissolving Films: A Comprehensive Review on Recent Perspectives and Current Approach to Effective Drug Delivery, Journal of Drug Delivery and Therapeutics. 2022; 12(2):139-147 DOI: http://dx.doi.org/10.22270/jddt.v12i2.5244 __________________________________________ *Address for Correspondence: Arushi Saxena, Department of Pharmaceutical Sciences, Rakshpal Bahadur College of Pharmacy, Bareilly, U.P., India, 224001. ORCID ID: https://orcid.org/0000-0002-5604-0613 |
Abstract ___________________________________________________________________________________________________________________ Oral dissolving films are advanced oral dosage forms implied for the attachment onto the buccal mucosa and have both local and systemic effects. These dosage forms may be favored over other oral drug delivery systems in terms of flexibility and comfort. These films utilize the property of bioadhesion of certain polymers, which on hydration target a particular region of the body for extended period of time thereby bypassing first pass metabolism and promoting increased bioavailability. These films are self-administrable, pharmacoeconomic and have good patient compliance. Various techniques may be used for the formulation of oral dissolving films, among which solvent casting method is the most preferable. Usually hydrophilic polymers along with other excipients are used to formulate buccal films, which disintegrate quickly releasing the incorporated APIs within seconds. Oral dissolving films offer numerous benefits as far as accessibility, administration and withdrawal, retentivity, low enzymatic movement, economy and high patient compliance is concerned, thus having the potential for market and business exploitation. This preset review emphasizes on mechanism of action, merits, composition, formulation, evaluation, marketed formulations of oral dissolving films. Additionally, covering the aspects related to novel fast dissolving techniques. Keywords: Solvent casting method, buccal films, bioadhesion, hydration, bioavailability. |
INTRODUCTION
Buccal drug delivery offers distinct advantages over various other routes for systemic effect. Among different transmucosal routes, buccal mucosa is the most appropriate for both local and systemic delivery of drug. The interesting physiological highlights make the buccal mucosa as a perfect route for mucoadhesive medication conveyance framework. These points of interest incorporate detour of hepatic first-pass impact and shirking of pre foundational disposal inside the GI tract1. For the past decade, the utilization of the oral cavity membranes as drug administration sites has piqued people's curiosity. It is prominent that the absorption of therapeutic compounds from the oral mucosa allows drug into the systemic circulation, thereby avoiding first pass metabolism and GI drug degradation, both of which are associated with peroral administration.2, 3
Buccal drug delivery is a favorable route and has several advantages over other routes. Based on biochemical and physiological aspects of absorption and metabolism, many drugs, cannot be delivered effectively through the conventional oral route, because after administration they are subjected to pre-systemic clearance extensively in liver, which often results in a lack of significant correlation between membrane permeability, absorption and bioavailability 4. Difficulties associated with parenteral delivery and poor oral availability promoted the need for exploring alternative routes for the delivery of such drugs. Consequently, alternative absorptive mucosae are considered as prospective sites for drug administration. The mucosal linings of the nasal, rectal, vaginal, ocular and oral cavities (transmucosal modes of drug transport) offer different benefits over peroral administration for systemic effect. Buccal mucosa, among the many transmucosal routes, offers great accessibility, an expanse of smooth muscle and relatively immobile mucosa, making it ideal for administration of controlled release dosage forms. In comparison to existing non-oral transmucosal drug delivery systems, this novel drug delivery system offers a high patient adequacy 5. Direct access to the systemic circulation via the internal jugular vein maintains circumvent from acid hydrolysis in the gastrointestinal (GI) tract and bypasses drug from biotransformation prompting high bioavailability. In addition, fast cell recuperation of the buccal mucosa is other favorable advantage of this route. Buccal drug delivery offers numerable benefits in terms of accessibility, administration, withdrawal as well as retentivity, low enzymatic movement, economy and high patient compliance is concerned. Thus, it is one of the most suited drug delivery system.
ANATOMY AND PHYSIOLOGY OF BUCCAL CAVITY:
The oral mucosa is composed of an outermost layer of stratified squamous epithelium, below this lies a basement membrane and a lamina propria followed by the submucosa as the innermost layer as shown in Figure 1. 5
Figure 1: Cross Section of Oral Mucosa
The epithelium is similar to the rest of the body's stratified squamous epithelia in that it has a mitotically active basal cell layer that progresses through a series of developing intermediate layers to the superficial layers, where cells are shed from the epithelium's surface. The buccal mucosa epithelium is 40-50 cell layers thick, whereas the sublingual epithelium contains fewer cells. As they travel from the basal to the superficial layers, epithelial cells grow in size and become flatter. The buccal mucosa has a thickness of 500-800μm, while the mucosa of the hard and soft palates, the floor of the mouth, the ventral tongue and the gingivae has a thickness of 100-200μm.
The composition of the epithelium also varies depending on the site in the oral cavity. The mucosae of areas that are subjected to mechanical stress (such as the gingivae and hard palate) are keratinized similar to epidermis. The soft palate, sublingual and buccal mucosae on the other hand, are not keratinized 4. Neutral lipids such as ceramides and acylceramides have been associated to the barrier function of keratinized epithelia. Non-keratinized epithelia, such as the floor of the mouth and the buccal epithelia, contain modest amounts of neutral but polar lipids, mainly cholesterol sulphate and glucosylceramides and are relatively impermeable to water. These epithelia have been found to be far more water permeable than keratinized epithelia. In both keratinized and non-keratinized epithelia, the oral mucosa comprises of large amount of protein in the form of monofilaments in the cell layers.6
MECHANISM OF BUCCAL ABSORPTION
Buccal drug absorption occurs through passive diffusion of nonionized species through the epithelium's intercellular spaces, a process driven mostly by concentration gradient. The primary transport mechanism is the passive transfer of non-ionic species via the lipid membrane of the buccal cavity. The buccal mucosa, like many other mucosal membranes, has been regarded as a lipoidal barrier to drug passage, with the more lipophilic the drug molecule, the more quickly it is absorbed. The kinetics of drug absorption through the buccal mucosa could be adequately characterized by a first order rate process. Several potential barriers to drug absorption through the buccal mucosa have been identified. Salivary secretion alters the buccal absorption kinetics of drug solution by modifying the concentration of drug in the mouth, according to Dearden and Tomlison (1971). The equation for the linear relationship between salivary secretion and time is given by: 7
-dm= KC
dt Vi Vt
Where,
M - Mass of drug in mouth at time t.
K - Proportionality constant
Vi- Volume of solution put into oral cavity.
Vt- Rate of Saliva secretion.
C - Concentration of drug in mouth at time.
PHYSIOLOGICAL FACTORS AFFECTING BUCCAL BIOAVAILABILITY
NOVEL BUCCAL DOSAGE FORMS:
The novel type buccal dosage forms include buccal adhesive tablets, patches, films and semisolids (ointments and gels).
A. Buccal mucoadhesive tablets: Buccal mucoadhesive tablets are dry dosage forms that must be moistened before being placed to the buccal mucosa. A double-layer tablet, for example, with an HPC and polyacrylic acid adhesive matrix layer and a cocoa butter inner core containing insulin and a penetration enhancer (sodium glycocholate).
B. Patches and Films: Buccal patches consists of two laminates, with an aqueous solution of the adhesive polymer casted onto an impermeable backing sheet, which is then cut into the desired oval shape. A novel film is easily placed on the patient's tongue or mucosal tissue, where it promptly gets wet by saliva and dissolves quickly. The films then quickly disintegrate and dissolve, enabling the drug to be absorbed through mouth.
C. Semisolid Preparations (Ointments and Gels): Bioadhesive gels or ointments have lower patient acceptance than solid bioadhesive dosage forms and they are mostly employed for localized drug therapy within the oral cavity. "Orabase," one of the first oral mucoadhesive delivery methods, is made up of finely ground pectin, gelatin and NaCMC dispersed in a polyethylene and mineral oil gel base that can last for 15-150 minutes at the application site.9
Oral dissolving films are novel drug delivery systems that are cost-efficient and have good patient compliance. As the films are designed to adhere to the buccal mucosa, they can be engineered to have both local and systemic effects. In terms of flexibility and comfort, buccal films may be preferred over buccal tablets. ODFs enter the systemic circulation directly through the internal jugular vein, bypassing hepatic first-pass metabolism and promoting high bioavailability. These dosage forms are also self-administrable, pharmacoeconomic and have a high level of patient compliance6. Buccal drug delivery systems utilize bioadhesion of certain polymers, which become adhesive upon hydration and can thus be used to target a drug to a specific region of the body for an extended period of time. The ability to maintain a delivery system at a specific location for an extended period of time has great appeal for both local and systemic drug bioavailability. 10
The benefits and recent improvements in delivering a variety of compounds outweigh the drawbacks of this route, making buccal adhesive drug delivery a more significant and viable alternative for future research.
Oral dissolving films (ODF) are a form of oral drug delivery system based on the technology of the transdermal patch for oral drug delivery. This delivery system consists of a thin film that is placed on the patient's tongue or mucosal tissue, gets wet by saliva and then dissolves quickly. The films then quickly disintegrate and dissolve, allowing the drug to be absorbed through the mouth. Pediatrics, geriatrics, emetic patients, abrupt episodes of allergy responses, diarrhoea, coughing or patients with an active lifestyle can benefit from ODFs. It's also excellent for toothaches, old sores, oral ulcers and teething, as well as other local anaesthetics. Oral thin-film technology is still in its early phases, but it has a bright future ahead of it because it focuses on meeting the needs of patients. 11
Oral films, also referred to as oral wafers in the literature, are a set of flat films that are administered into the oral cavity. Oral film systems have been around for a while, but they've only recently become a new area of interest in fast-dissolve pharmaceutical drug delivery. Dissolvable Oral films have evolved from confection and oral care businesses in the form of breath strips over the last several years to become an innovative and well recognized means of delivering vitamins and personal care items to the customers. Companies that have developed polymer coatings containing active pharmaceutical ingredients (APIs) for transdermal drug administration have jumped at the opportunity to convert their technology to ODF formats. ODFs are a validated and approved technique for systemic delivery of APIs in over-the-counter (OTC) pharmaceuticals and they are still in the early phases of development for prescription drugs. 12
A diverse comparison of various novel fast dissolving technologies, comprising of numerous characteristics and features are discussed in the Table 1.
Table 1: Comparative Account on Various Novel Fast Dissolving Technologies. 13
|
Properties |
Lyophilized systems |
Compressed tablet based system |
Oral thin films |
|
Composition |
Solution or suspension of drug with excipients |
Active pharmaceutical ingredient with superdintegrants |
Hydrophilic polymers with drug and other excipients |
|
Technology used |
Lyophilization |
Direct compression |
Solvent casting, hot melt extrusion |
|
Characteristics |
High porosity which allow rapid water or saliva penetration and disintegration |
Different levels of hardness these result in varying disintegration and packaging needs |
Large surface area leads to rapid disintegration |
|
Packaging |
Blister pack |
High density polyethylene bottles |
Blister cards with multiunits. |
FEATURES OF ORAL DISSOLVING FILMS:
The following characteristics of oral dissolving films are responsible for improved patient compliance:
1. A thin film in the shape of a postage stamp.
2. Dissolves in the mouth, leaving a pleasant taste and mouth feel.
3. Fast onset of action.
4. When compared to other oral formulations, bypasses first-pass metabolism, increasing drug bioavailability.
5. After oral administration, the films dissolve quickly and leave little or no residue in the mouth.
6. Oral films that dissolve quickly are less sensitive to environmental factors like temperature and humidity. 14
CLASSIFICATION OF ORAL FILMS: 15
Oral films can be divided into three categories:
All these oral dissolving films differ in physical structure, appearance, composition, mode of application, characteristics, and site of action; summarized in Table 2.
Table 2: Classification and Summarization of Properties of Oral Films. 15
|
Property/Sub Type |
Flash release films. |
Mucoadhesive melt-away films. |
Mucoadhesive sustained release films. |
|
Area (cm2) |
2-8 |
2-7 |
2-4 |
|
Thickness (μm) |
20-7 |
50-500 |
50-250 |
|
Structure (Film) |
Single layer |
Single or multilayer system |
Multilayer system |
|
Excipients |
Soluble, highly hydrophilic polymer |
Soluble, hydrophilic polymer |
Low/nonsoluble polymer |
|
Drug phase |
Solid solution |
Solid solution or suspended drug particles |
Suspension and/or solid solution |
|
Application |
Tongue |
Gingival or buccal region |
Gingival (other regions in oral cavity) |
|
Dissolution |
Minimum 60 sec Maximum 8-10 hrs. |
Disintegration in few mins. forming gel |
Maximum 8-10 hrs. |
|
Site of action |
Systemic or local |
Systemic or local |
Systemic or local |
ADVANTAGES OF ORAL DISSOLVING FILMS: 16, 18
The following are some of the benefits of oral dissolving films:
LIMITATIONS OF ORAL DISSOLVING FILMS:
Numerous obstacles have to be faced while delivering the drug via oral dissolving films which can be enumerated as follows:
1. Drug with small dose can only be administered.
2. For local action, rapid drug clearance is caused by continuous saliva secretion (0.5-2L/day), which causes subsequent dilution of the drug, resulting in frequent dosage.
3. This route cannot administer drugs, which irritate the mucosa or have a bitter or unpleasant taste or an obnoxious odor.
4. Drugs that are absorbed through passive diffusion can only be administered through this route.
5. Eating and drinking may become restricted. 17
The advantages and recent progress in delivering a variety of compounds render the disadvantages of oral dissolving films which become less significant. Thus, Oral dissolving films are elite for buccal drug delivery systems and are promising option for continued research.
FORMULATION CONSIDERATIONS FOR ORAL DISSOLVING FILMS:
Buccal films having a surface area of 1–3 cm2 are most acceptable. The total amount of drug that can be delivered over the buccal mucosa in one day from a 2cm2 device is estimated to be around 10-20mg. The shape of the delivery system can also vary, while an ellipsoid shape appears to be the most appropriate for buccal drug administration. The delivery device's thickness is typically limited to a few millimeters. Aqueous polymer matrixes are extensively used in dissolvable films. These materials are excellent for a number of applications, including buccal drug delivery, due to their water solubility, good film-forming capabilities, safety, molecular weight range diversity and drug compatibility. The delivery device's location must also be considered. The ideal buccal film design would include an API-loaded layer that attaches directly to the buccal site and erodes at a designated rate equal to the time it takes for the total drug concentration to reach the system. Unidirectional drug release ensures maximum absorption and minimal drug loss in the saliva and gastrointestinal tract. Because food and/or beverage consumption may demand removal of the delivery device, the maximum duration of buccal medication retention and absorption is around 4-6 hours. The physiology of the mucus membrane under disease conditions must be taken into consideration (e.g.: Cancer patients suffer from oral candidiasis). Oral mucosal films have a shelf life of 2-3 years, depending on the API, although they are particularly sensitive to environmental moisture.18
COMPOSITION OF THE FORMULATION:
Oral dissolving film is a thin film containing drug with a surface area of 1-20 cm2 (depending on dose and drug loading). Drugs can be loaded up to 30mg in a single dose. Formulation concerns (plasticizers, etc.) have been reported to have a significant impact on the mechanical properties of films. 19
A typical composition contains the following:
1. Choice of Drug candidate: Antiulcers (e.g. omeprazole), antiasthmatics (salbutamol sulphate), antitussives, antiemetics, expectorants and NSAIDs (e.g.-paracetamol, meloxicam, and valdecoxib) are among the drugs that can be formulated as oral dissolving films. Less bitter, potent and highly lipophilic drug should be preferred for OTF as in case of fast dissolving tablets. 20
2. Water Soluble Polymers: Hydroxypropylmethylcellulose (HPMC), hydroxypropyl cellulose (HPC), pullulan, carboxymethyl cellulose (CMC), pectin, starch, polyvinyl acetate (PVA) and sodium alginate are among the film-forming polymers contained in these ODFs. These water-soluble polymers can be used alone or in combination to provide the desired strip qualities. They provide the films' physical structure, ensuring their integrity. The strip's robustness is determined by the type of polymer used and the amount used in the formulation 21. Polymers are selected not only for the physical properties they impart to films, but also for their rate of dissolution. The rate at which a dissolving polymer dissolves is inversely proportional to its molecular weight, which determines the rate at which medicine is delivered. As the film forming polymer (which serves as the Oral Film's platform) is the most important and significant component, at least 45 % w/w of polymer should be present based on the total weight of dry Oral Film. 22
3. Plasticizers: The mechanical characteristics of the formulation (tensile strength and elongation) can be improved by adding plasticizers. Mechanical property is plasticizers concentration dependent property. Plasticizers such as glycerol, di-butylpthallate and polyethylene glycols are often employed. 23
4. Surfactants: Surfactants are used in formulations as a solubilizing, wetting or dispersing agent, allowing the film to dissolve in seconds and the active substance to be released immediately. Sodium lauryl sulphate, benzalkonium chloride and tweens are some of the most often used. Poloxamer 407, a solubilizing, wetting and dispersion agent, is one of the most important surfactants. 24
5. Sweetening Agents
6. Saliva Stimulating Agent: More saliva production aids in the faster disintegration of fast dissolving film formulations, hence the formulations may include salivary stimulants such as acids used in food preparation. Salivary stimulants include citric acid, malic acid, lactic acid, ascorbic acid and tartaric acid, with citric acid being the most popular among them. 27
7. Flavors: Any flavor that approved by the US Food and Drug Administration (FDA) can be added, such as strong mints, sour fruit flavors or sweet confectionary flavors15. The amount of flavor required to mask the taste is determined by the type and strength of the flavor. 28
METHODOLOGIES FOR PREPARATION OF ORAL DISSOLVING FILMS:
Manufacturing processes involved in making mucoadhesive buccal patches/films, namely solvent casting, hot melt extrusion and direct milling.
Figure 2: Steps Involved in Solvent Casting Method29
2. Semisolid casting: A solution of water-soluble film forming polymer is prepared first in the semisolid casting procedure. The resultant solution is mixed with an ammonium or sodium hydroxide solution of an acid insoluble polymer (e.g. cellulose acetate phthalate, cellulose acetate butyrate). The required amount of plasticizer is then added, resulting in a gel mass. Finally, heat-controlled drums are used to cast the gel mass into the films or ribbons. The acid insoluble polymer should be used in a 1:4 ratio with the film forming polymer. 30
3. Hot melt extrusion: Granules, sustained-release pills and transdermal and transmucosal drug delivery systems are all made by hot melt extrusion. The drug is initially combined with carriers in solid form in the hot melt extrusion process. The mixture is then melted in an extruder with heating. The melt is finally moulded into films by the dies. Polymers with low molecular weight or viscosity, such as HPMC E5 or pullulan PI.20, are usually preferred when designing films. To obtain desired physical qualities, a combination of several grades of polymers might be employed. When high and low viscosity polymers are combined, a film with strong mechanical strength and high drug solubility is created.
In the pharmaceutical sector, the manufacturing process for films is divided into several steps: Typically, the mass is prepared first, with temperature and steering speed controlled. The films are then coated and dried in a drying tunnel, where the temperature, air circulation and line speed are all carefully monitored. After that, the wafers are punched, pouched and sealed in the final process. 31
4. Solid dispersion extrusion: Solid dispersion extrusion refers to the solid dispersion of one or more APIs in an inert carrier in the presence of amorphous hydrophilic polymers employing methods like Hot melt extrusion. Immiscible components are extruded with the drug in this process and subsequently solid dispersions are made. Dies are then used to form the solid dispersions into films. 32
5. Rolling method: A solution or suspension containing drug is rolled on a carrier in the rolling method. Water or a combination of water and alcohol is used as the solvent. On the rollers, the film is dried before being cut into the appropriate shapes and sizes. 33
EVALUATION OF ORAL DISSOLVING FILMS
The original weight of the film is determined first and then the film is placed in a desiccator (including calcium carbonate) for three days to determine the percentage moisture loss. The films are removed and weighed again after three days and the moisture loss is calculated using the formula:
% moisture loss = Initial weight – Final weight x 100
Initial weight
A film's percentage moisture uptake is calculated by exposing it to an atmosphere with a relative humidity of 75% at room temperature for seven days and then using the following method to calculate the moisture uptake:
% moisture uptake = Final weight – Initial weight x100
Initial weight
NOVEL TECHNOLOGIES USED FOR PREPARTION OF ORAL DISSOLVING FILMS:
MARKETED FORMULATIONS:
A number of companies have commercialized films as a drug delivery platform and have marketed their products successfully. Some of the approved marketed products of oral film forming technology are enlisted in the Table 3.
TABLE 3: SOME APPROVED MARKETED PRODUCTS OF ORAL FILMS. 43
|
Formulations |
Brand name |
Manufacturer/marketed |
Country |
|
Fast dissolving oral films |
Zolmitriptan Rapid film® |
Labtec’s production site in Hamburg Germany |
Europe |
|
Ondansetron ODF |
Setofilm® |
BioAlliancePharma |
Europe |
|
Ondansetron ODF |
Zuplenz® |
Marketed by: Strativa Pharmaceuticals united |
States |
|
Oral films of; 1.Methylcobalan 2.Diphemhydramine HCL 3.Dextromethorn 4.Loratidine |
- |
Hughes Medical Corp. |
- |
|
d-Amphetamine |
KP106 |
Monosol Rx and KemPharm |
- |
|
Listerine Pocket Packs |
- |
Monosol Rx |
- |
|
Buprenorphine/Naloxone films |
Suboxone |
Monosol Rx
|
- |
|
Donepezil film |
Donepezil Rapidfilm® |
Labtec |
Europe as well as in US |
|
Vitamins, Hormones, Nutraceuticals films. |
- |
Paladin labs |
Canada and the US |
|
Midazolam Maleate |
- |
Pharmaceutical |
China |
CONCLUSION
In current scenario, it has become really important for the formulators to bring novelty and provide consumer’s satisfaction concurrently. So, for the same Oral dissolving films have been found as one of the promising and novel approach for maximizing the therapeutic action of drug and enhancing the patient compliance as well. It has been found more advantageous over conventional dosage form. They have the potential to deliver active ingredient both locally and systemically. Accessibility of excipients and ease of preparation makes it a better choice for formulators. It provides accuracy in administered dose without being vulnerable for chocking or suffocation. Various novelties have been introduced in the preparation methodologies of ODF’s like WafertabTM, SoluleavesTM and FoamburstTM which provides more precision and thus helps in enhancement of patient compliance.
CONFLICT OF INTERESTS
Declared none
REFERENCES